Interview
PSD-1000 Online Laser Thickness Measurement System
Application Background:
The PSD-1000 online laser thickness measurement system is a non-contact thickness profile measurement system. It is very important to control the thickness of materials in industrial production. The system can ensure the realization of this function in less time. It will immediately send an alarm in case of unqualified products to improve the quality of products and reduce waste products, This powerful program monitoring system can not only increase production but also save raw materials and energy.
The system uses advanced laser technology and non-contact method for measurement, with a high-speed sampling frequency of 2-5KHz and a high resolution of 0.01mm. This method is more reliable than the previous contact measurement and has lower maintenance costs. Another advantage is that there is no product mark or pressure. The laser sensor is installed on our unique, constant temperature mounting bracket, It is maintenance-free and does not require routine cleaning of the sensor and frequent calibration. Even under the condition of high-speed operation and continuous production, laser technology can ensure that there is no blind spot and complete point-to-point measurement. The Windows-based system software has many setting functions. The real-time image includes 2D and 3D, displaying each panel, alarm features, trend chart, product library and user database. In addition, the product statistics can also be edited, presented or printed according to the needs. The system has been implemented for many years, and has been applied in various panel factories, including many presses of both single type and multiple open types, as well as behind the sanding machine or on the finishing line.
Product Advantages:
• High accuracy at any speed
• Non-contact, low maintenance
• No marking on the surface
• Measurable sheet, coil, plate
• High yield and fast return
• Can adapt to harsh environment
The PSD-1000 online laser thickness measurement system can maintain high accuracy and low maintenance in harsh environments. According to different applications, the system can be configured with high-performance air purification system to keep clean and ventilated to adapt to hot and humid environments.
Achieving high accuracy is not only as simple as using high-precision sensors, but also very important for mechanical design. The sensor mounting bracket uses materials with low expansion coefficient and stress relief of key parts to reduce thermal deformation through annealing. In this way, a stable measurement system will be formed without frequent adjustment. In most production lines, materials will vibrate. We have a system that can be free from the impact of vibration and has high accuracy. This is achieved by measuring different thickness and high-speed recording sampling, with a frequency of 2-5KHz.
Typical Applications:
PSD-1000 online laser thickness measuring system is a high-precision non-contact thickness measuring instrument. Whether measuring softwood or hardwood, thick or thin, can provide high-precision measurement.
Typical Applications & Accuracy:
Typical Application | Accuracy Parameters |
Medium density fiber board/particle board/oriented particle board/plywood/gypsum board | ±0.05mm |
Cardboard/thin board/hard foam plastic | ±0.05mm |
Steel plate | ±0.05mm |
Sheet/aluminum foil/copper foil/aluminum battery electrode | ±0.001mm |
Glass plate/rubber plate | ±0.02mm |
Glass plate/rubber plate | ±0.005mm |
Technical parameters of typical applications (wood-based panel industry applications):
Measuring range: 0.1-200mm
Accuracy: ± 0.05mm
Resolution: 0.01mm
Sampling frequency: 2000Hz
Operating temperature: 0-50 º C
Wavelength: 670nm
Laser grade: (IEC825) 2
Protection grade: IP67
Linearity: ± 0.05%
Technical parameters of typical applications (aluminum foil, copper foil, aluminum battery electrode industry applications):
Measuring laser wavelength: 650nm visible light Class II (FDA)
Laser power: 4.8mW max
Laser linearity: ± 0.05% F.S
Resolution: 100nm (measuring range: 10mm)
Accuracy: ± 2 μ m
Measurement frequency: 1-50KHz
Output signal: RS232/0-10V/4-20mA
Input power supply: 115-230VAC 50/60Hz 200VA
Scanning speed: 0-200mm/s
Digital input control: scan, calibration, reset
Software environment: proprietary measurement software for system control, data processing and storage
Measuring range: 0-10mm (optional during system design)
Depth of single C-frame: up to 1m in length